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Evidence Guide: AURVTN023 - Repair adhesive bonded structural damage on vehicles

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURVTN023 - Repair adhesive bonded structural damage on vehicles

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to repair adhesive bonded structural damage

  1. Job requirements are determined from workplace instructions
  2. Original equipment manufacturer (OEM) or authorised agency’s recommended bonding and repair procedures are accessed and interpreted
  3. Adhesive specifications and application instructions, including safety data sheets (SDS), and bonding materials are selected and prepared
  4. Hazards associated with the work are identified and risks are managed
  5. Adhesive application tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability
  6. Work is planned to identify adhesive bonding methods, minimise waste, and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Original equipment manufacturer (OEM) or authorised agency’s recommended bonding and repair procedures are accessed and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adhesive specifications and application instructions, including safety data sheets (SDS), and bonding materials are selected and prepared

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adhesive application tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work is planned to identify adhesive bonding methods, minimise waste, and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove and replace bonded sections

  1. Replacement panels and components are checked against vehicle specifications and for quality
  2. Bonded panels and structures are removed according to OEM procedures and without causing damage to system or components
  3. Bonded panels and structures are repaired according to OEM procedures and stored until required
  4. Bonded panels and structures are refitted using approved bonding methods, adhesives, materials and equipment according to OEM or authorised agency specifications, and safety and environmental requirements
  5. Sealants are selected and applied according to OEM or authorised agency’s specifications and workplace procedures
  6. Bonded panels and structures are cleaned without causing damage to systems or components
Replacement panels and components are checked against vehicle specifications and for quality

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bonded panels and structures are removed according to OEM procedures and without causing damage to system or components

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bonded panels and structures are repaired according to OEM procedures and stored until required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bonded panels and structures are refitted using approved bonding methods, adhesives, materials and equipment according to OEM or authorised agency specifications, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sealants are selected and applied according to OEM or authorised agency’s specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bonded panels and structures are cleaned without causing damage to systems or components

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and bonded vehicle panels and structures are presented ready for painting
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and bonded vehicle panels and structures are presented ready for painting

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare to repair adhesive bonded structural damage

  1. Job requirements are determined from workplace instructions
  2. Original equipment manufacturer (OEM) or authorised agency’s recommended bonding and repair procedures are accessed and interpreted
  3. Adhesive specifications and application instructions, including safety data sheets (SDS), and bonding materials are selected and prepared
  4. Hazards associated with the work are identified and risks are managed
  5. Adhesive application tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability
  6. Work is planned to identify adhesive bonding methods, minimise waste, and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Original equipment manufacturer (OEM) or authorised agency’s recommended bonding and repair procedures are accessed and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adhesive specifications and application instructions, including safety data sheets (SDS), and bonding materials are selected and prepared

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adhesive application tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work is planned to identify adhesive bonding methods, minimise waste, and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove and replace bonded sections

  1. Replacement panels and components are checked against vehicle specifications and for quality
  2. Bonded panels and structures are removed according to OEM procedures and without causing damage to system or components
  3. Bonded panels and structures are repaired according to OEM procedures and stored until required
  4. Bonded panels and structures are refitted using approved bonding methods, adhesives, materials and equipment according to OEM or authorised agency specifications, and safety and environmental requirements
  5. Sealants are selected and applied according to OEM or authorised agency’s specifications and workplace procedures
  6. Bonded panels and structures are cleaned without causing damage to systems or components
Replacement panels and components are checked against vehicle specifications and for quality

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bonded panels and structures are removed according to OEM procedures and without causing damage to system or components

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bonded panels and structures are repaired according to OEM procedures and stored until required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bonded panels and structures are refitted using approved bonding methods, adhesives, materials and equipment according to OEM or authorised agency specifications, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sealants are selected and applied according to OEM or authorised agency’s specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bonded panels and structures are cleaned without causing damage to systems or components

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and bonded vehicle panels and structures are presented ready for painting
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and bonded vehicle panels and structures are presented ready for painting

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair adhesive bonded structural damage

1.1 Job requirements are determined from workplace instructions

1.2 Original equipment manufacturer (OEM) or authorised agency’s recommended bonding and repair procedures are accessed and interpreted

1.3 Adhesive specifications and application instructions, including safety data sheets (SDS), and bonding materials are selected and prepared

1.4 Hazards associated with the work are identified and risks are managed

1.5 Adhesive application tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability

1.6 Work is planned to identify adhesive bonding methods, minimise waste, and use time efficiently

2. Remove and replace bonded sections

2.1 Replacement panels and components are checked against vehicle specifications and for quality

2.2 Bonded panels and structures are removed according to OEM procedures and without causing damage to system or components

2.3 Bonded panels and structures are repaired according to OEM procedures and stored until required

2.4 Bonded panels and structures are refitted using approved bonding methods, adhesives, materials and equipment according to OEM or authorised agency specifications, and safety and environmental requirements

2.5 Sealants are selected and applied according to OEM or authorised agency’s specifications and workplace procedures

2.6 Bonded panels and structures are cleaned without causing damage to systems or components

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and bonded vehicle panels and structures are presented ready for painting

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair adhesive bonded structural damage

1.1 Job requirements are determined from workplace instructions

1.2 Original equipment manufacturer (OEM) or authorised agency’s recommended bonding and repair procedures are accessed and interpreted

1.3 Adhesive specifications and application instructions, including safety data sheets (SDS), and bonding materials are selected and prepared

1.4 Hazards associated with the work are identified and risks are managed

1.5 Adhesive application tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability

1.6 Work is planned to identify adhesive bonding methods, minimise waste, and use time efficiently

2. Remove and replace bonded sections

2.1 Replacement panels and components are checked against vehicle specifications and for quality

2.2 Bonded panels and structures are removed according to OEM procedures and without causing damage to system or components

2.3 Bonded panels and structures are repaired according to OEM procedures and stored until required

2.4 Bonded panels and structures are refitted using approved bonding methods, adhesives, materials and equipment according to OEM or authorised agency specifications, and safety and environmental requirements

2.5 Sealants are selected and applied according to OEM or authorised agency’s specifications and workplace procedures

2.6 Bonded panels and structures are cleaned without causing damage to systems or components

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and bonded vehicle panels and structures are presented ready for painting

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

remove and replace bonded panels on two different vehicles, in which the work must include two of the following:

door skins

vehicle turret

quarter panel

boot floor section

use the following bonding methods and securing techniques during above work:

welding and bonding

rivet or screwing and bonding.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing adhesive bonded structural damage on vehicles, including procedures for:

selecting and using personal protective equipment (PPE)

using safety data sheets (SDS) for adhesives

manual handling vehicle panels

storing adhesives

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials and adhesives

original equipment manufacturer (OEM) or authorised agency’s recommended bonding procedures

location and types of structural foams

types of adhesives and their application methods and techniques

removal and replacement techniques for bonded panels

types of adhesive bonding methods

securing techniques, including:

welding and bonding

rivet or screwing and bonding

procedures for protecting vehicle and components when removing and replacing adhesive bonded panels

procedures for final inspection of bonded structural repair.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Tools and equipment mustinclude:

adhesive application equipment

hand tool and securing clamps.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

using SDS for adhesives

manually handling vehicle panels

storing adhesives

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials and adhesives.